• Mold Maintenance Program: We maintain a robust mold maintenance schedule to ensure the longevity and precision of our tooling, guaranteeing high-quality outputs with minimal downtime.

Testing Facilities & Equipment:

Our state-of-the-art laboratory facilities are equipped for a wide range of ASTM, analytical, and application-specific tests. From electrical and mechanical testing to material characterization, our lab ensures the highest standards of product performance. We employ Statistical Process Control (SPC) and Design of Experiments (DOE) techniques to enhance product design and manufacturing efficiency.

Electrical Testing Equipment:

• Glow Wire Test Apparatus (GWT-A2): Tests the ability of materials to withstand heat and electrical arcing.
• Comparative Tracking Index Tester: Measures the tendency of materials to track under high voltage stress.
• HDT (Heat Deflection Temperature) Testing Equipment: Tests materials for their ability to maintain dimensional stability at elevated temperatures.
• Incline Plane Tracking Tester: Assesses the electrical tracking resistance of insulating materials.
• Dry Arc Resistance Tester: Measures how well materials resist arcing and electrical breakdown.
• Digital Power Meter: Monitors and measures electrical power consumption and efficiency.

• Sigma Million Megohm Tester: Measures insulation resistance to detect potential electrical failures.
• Terra Ohm Tester: Tests for resistance in insulating materials to prevent electrical leakage.
• Technofur 979-Copper Purity Testing Machine: Assesses the purity of copper used in electrical applications.
• A.C. High Voltage Tester: Used to test insulation and ensure electrical components can withstand high-voltage conditions.
• Digital Micro Ohm Meter: Measures very low resistance in electrical components for accurate diagnostics.
• Standard Current Transformer and Potential Transformer: For testing transformer efficiency and electrical properties.
• AITTS-98 (CT Testing Machine): A precision instrument used for testing the current transformer characteristics.
• Transformer Ratio Meter: Measures the ratio of transformer voltage for proper operation.
• C.T. Burden Box: Ensures transformers operate within specified limits.

Mechanical Testing Equipment:

• Torque Testing Machines (200 Nm & 1000 Nm): Measures the amount of torque required to rotate or fasten components, ensuring they meet performance specifications.
• UTM (Universal Testing Machines): We have UTM machines with capacities of 5 Ton and 10 Ton, used to measure material strength, flexibility, and stress under tension, compression, and shear.
• Compression Testing Machines (10 Ton, 20 Ton, 100 Ton): Used to test the compression strength of materials and components, ensuring they can withstand the pressures they will face in operation.
• Dial Indicator (0-10mm): Measures small deviations and movement in mechanical parts to ensure precision.
• Height Gauge (0-300mm): Used for accurate height measurements in the fabrication of components.

• Vernier Calipers (0-600mm): A versatile tool for measuring internal and external dimensions with high accuracy.
• Micrometers (50-75mm, 25-50mm, 0-25mm): Precision instruments for measuring the thickness and diameter of small parts.
• Digital Calipers (0-200mm): For precise digital measurements of part dimensions.
• Impulse Voltage Test Equipment: Tests electrical components to ensure they can withstand high-voltage surges.
• Izod Impact Testing: Measures the material's resistance to impact, essential for ensuring durability in harsh environments.
• Burst Strength Test Equipment: Tests materials for their ability to withstand internal pressure without failing.

• Brookfield Viscometer: Measures the viscosity of liquids, essential for testing fluid materials used in molding and other processes.
• HAI Color Reader: Used for color consistency and quality control of materials.
• Thermal Imaging Camera (Fluke): Detects temperature anomalies in products and components, helping identify potential defects.
• Hardness Tester - Shore A: Measures the hardness of rubber, plastics, and other flexible materials to assess their resistance to indentation.
• Auto Ranging Sound Level Meter (Waco-102): Measures the noise levels generated by mechanical processes, ensuring compliance with noise pollution regulations.
• PH Meter (PH-201): Measures the acidity or alkalinity of materials and solutions, ensuring proper chemical balance for manufacturing processes.
• Spring Tension Tester: Tests the tensile strength and durability of springs used in various products.
• Volume and Surface Resistivity: Measures the electrical resistivity of materials to determine their suitability for electrical insulation.
• Barcol Hardness Tester: Assesses the hardness of composite materials to ensure they meet specific mechanical performance requirements.

Continuous Improvement and Compliance:

• Supplier Certification Programs: POWERMAT works with certified suppliers to ensure that all raw materials meet the highest standards before entering our production process.
• First Article Inspections (FAI): Conducted to ensure that the first produced parts conform to design specifications and customer expectations.
• Certificate of Compliance (CoC): Issued for all components that meet or exceed customer requirements, providing traceability and verification of quality.

Testing and Certifications for Performance:

Our comprehensive testing capabilities allow us to validate the electrical, mechanical, and thermal properties of the products we manufacture. This ensures that components will perform reliably under a range of operating conditions. Through the use of analytical tests and real-world application testing, we can simulate conditions to verify the longevity, durability, and safety of each product.

At POWERMAT, we recognize the importance of rigorous testing to ensure product performance and reliability. Our cutting-edge testing laboratory combined with our advanced manufacturing processes allows us to deliver products that meet the highest global standards for quality, safety, and functionality.