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Insert Manufacturing

Insert Manufacturing
Insert Manufacturing

POWERMAT operates its own dedicated facility for the precision manufacturing of metal inserts, providing a seamless integration with our molding processes. Our specialized production capabilities include advanced machinery such as Traub Machines, Sliding Head Machines, and Multi-Head Drilling Machines, all designed to produce high-quality metal threaded inserts and spacers.

Our Metal Insert Manufacturing Capabilities Include:

  • Traub Machines :POWERMAT utilizes a fleet of 30 Traub machines, known for their high precision and efficiency in producing metal inserts with tight tolerances. These machines are crucial for delivering consistent, high-quality metal components that are essential for applications requiring strong, reliable inserts.
  • Sliding Head Machines: We also employ Sliding Head machines, ideal for manufacturing small, complex components with extreme accuracy. These machines allow for the production of inserts with fine threads and complex geometries.
  • Multi-Head Drilling Machines: Our 12 Multi-Head Drilling Machines are specialized in producing metal inserts and spacers with multiple drilling capabilities, increasing production efficiency while maintaining superior quality standards.
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Metal Insert Applications:

  • Standoff Insulators: Our metal inserts are commonly molded into standoff insulators, which are essential for electrical systems that require secure, insulated connections.
  • Busbar Supports: We also use these inserts in busbar supports, ensuring electrical components are properly fixed in place while maintaining optimal electrical performance and safety.

Production Volume and Capacity:

  • Daily Production:POWERMAT produces between 50,000 to 60,000 metal inserts daily, meeting high-volume demand for a variety of industries, including electrical, automotive, and industrial applications.
  • Installed Capacity: Our facility is equipped with 30 Traub machines and 12 Multi-Head Drilling machines, providing significant capacity to handle large-scale production runs while maintaining precise control over quality.
Powercam Electricals Powercam Electricals
Insert Manufacturing
Insert Manufacturing

Commitment to Quality and Efficiency:

  • Our production system ensures that each insert is manufactured to the highest standards, with a focus on precision, durability, and functionality.
  • We integrate advanced process controls and real-time monitoring to guarantee the consistency of every insert produced.
  • Our in-house production capabilities allow for fast turnaround times and cost-effective manufacturing, making us a reliable partner for customers with demanding timelines and specifications.

POWERMAT's extensive metal insert manufacturing capabilities, combined with our high-volume production capacity, make us a trusted supplier for customers requiring durable, high-quality metal inserts for a variety of applications. Our expertise in molding these inserts into standoff insulators and busbar supports further enhances our ability to deliver comprehensive solutions for complex engineering projects.

Powercam Electricals