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FRP Fabrication & Custom Machining

Fabrication
Fabrication

In addition to our extensive material offerings, POWERMAT provides a wide range of fabrication services to meet the most demanding customer requirements. Our fabrication capabilities are supported by a variety of advanced machinery, including CNC machining, mills, routers, drills, waterjets, lathes, and more. These technologies allow us to deliver precise, high-quality components, tailored to the specific needs of our clients across multiple industries.

Key Fabrication Services Offered by POWERMAT:

CNC Machining and Converting:

  • CNC Mills: Our facility is equipped with CNC milling machines, which provide exceptional precision for complex parts and components. These mills can cut, shaping, and drilling a wide range of materials, including FRP (Fiber Reinforced Plastic), composites, metals, and more. Whether it's producing intricate shapes, fine details, or high-tolerance parts, our CNC mills ensure outstanding quality and repeatability.
  • CNC Routers: For larger or more intricate parts, we utilize CNC routers that provide high precision and efficiency. These routers are particularly useful for cutting large sheets of composite materials, including FRP, with minimal waste and exceptional edge quality.
  • CNC Lathes :Our CNC lathes allow us to create precision cylindrical parts, turning complex profiles with high accuracy. This is ideal for manufacturing components like custom spacers, bushings, and other cylindrical parts used in various industries.

Waterjet Cutting:

  • Waterjet Machines: One of the standout capabilities at POWERMAT is our use of waterjet cutting technology. Waterjets offer the unique ability to cut FRP (Fiber Reinforced Plastic), metals, composites, and other materials with extreme precision without generating heat or mechanical stresses. This makes waterjet cutting ideal for complex, intricate shapes and parts that need to maintain their structural integrity. Waterjets are capable of handling materials with varying thicknesses, delivering clean, burr-free edges.
Fabrication
Fabrication
Fabrication
Fabrication
  • VMC (Vertical Machining Centers) are a critical part of our advanced machining capability. These machines provide high-speed, high-accuracy machining of complex parts from a variety of materials, including metals, composites, and plastics. With multi-axis functionality, VMCs allow us to produce highly detailed and intricate components, all while maintaining tight tolerances. This is particularly useful in the fabrication of complex FRP parts that require precision cutting and drilling for inserts or mounting points.

Cutting and Drilling:

  • Drilling: POWERMAT offers precision drilling services to create holes, slots, and other features in FRP composites and metals. Our drills are designed for high performance, ensuring consistent hole sizes and placement with minimal tool wear.
  • Cutting: Our cutting capabilities are extensive and include laser cutting, plasma cutting, and saw cutting. These techniques are ideal for producing parts to specific dimensions and are especially useful for materials like FRP and other composites.

FRP Fabrication Expertise:

  • FRP (Fiber Reinforced Plastic) Fabrication is one of POWERMAT's core competencies. We specialize in manufacturing FRP composites that are lightweight, durable, and ideal for applications in industries like electrical, automotive, aerospace, and construction.
  • • Our FRP fabrication services include the cutting, shaping, and molding of composite parts, ensuring that these components meet the highest standards of performance and durability. We can also integrate metal inserts into FRP components for added strength and functionality.
  • Customization and Prototyping: We offer comprehensive customization services, allowing us to create prototypes or custom solutions based on your specific needs. Our team works closely with customers during the design phase to ensure that each component meets precise technical requirements.

With our extensive range of fabrication services and state-of-the-art equipment, POWERMAT is fully equipped to handle the most complex manufacturing projects. Whether it's FRP fabrication, precision machining, or building custom solutions, our goal is to provide exceptional quality, speed, and efficiency, ensuring your project is completed to the highest standards.

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